Portrait

About

I am a mechanical engineering student focused on CAD design, finite element analysis, and manufacturing. I love the process of designing a purposeful, usable product, and I am especially interested in manufacturing it to become a real product.

Outside of studies and professional work, I study the cello, workout at the gym, and expand my skillset. Whether it is origami, photography, web design, content creation, or another skill, I strive to always learn more.

Engineering Portfolio

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About My Engineering Work

I am experienced in Siemens NX and SolidWorks through academic coursework, Rensselaer Motorsport, and personal design projects.

My focus lies in purposeful design, manufacturability, and validation through FEA.

My current projects include the design and fabrication of a new pit cart for Rensselaer Motorsport and a fully modeled V12 engine recreation.

Toilet Fill Valve

This is a recreation of a toilet fill valve assembly in Siemens NX.

The objective of this project is to demonstrate various modeling techniques, assembly creation, and part relationships.

Rensselaer Motorsport Check-In Box

This box is a custom enclosure made in SolidWorks for a ID check in system at Rensselaer Motorsport.

It houses a breadboard, three LEDs, and ID reader. It is designed for easy storage and removal of components and quick iteration for design changes.

Truss Structural Analysis

This study is a structural optimization project using SolidWorks Simulation.

I increased this rear wing truss FOS by 1.4 through geometry refinement and stress redistribution. This work aided aero development for Rensselaer Motorsport's '25-26 car.

Machining & Manufacturing

This is a machined replica of a lightsaber from Star Wars built in an engineering processes class. The replica in the image was manually machined, but another was made in a CNC.

This project has an emphasis on tolerances, surface finish, and mastery of various manufacturing techniques.

About My Engineering Work

I am experienced in Siemens NX and SolidWorks through academic coursework, Rensselaer Motorsport, and personal design projects.

My focus lies in purposeful design, manufacturability, and validation through FEA.

My current projects include the design and fabrication of a new pit cart for Rensselaer Motorsport and a fully modeled V12 engine recreation.

NX LogoSolidWorks Logo

Toilet Fill Valve

This is a recreation of a toilet fill valve assembly in Siemens NX.

The objective of this project is to demonstrate various modeling techniques, assembly creation, and part relationships.

Rensselaer Motorsport Check-In Box

This box is a custom enclosure made in SolidWorks for a ID check in system at Rensselaer Motorsport.

It houses a breadboard, three LEDs, and ID reader. It is designed for easy storage and removal of components and quick iteration for design changes.

Truss Structural Analysis

This study is a structural optimization project using SolidWorks Simulation.

I increased this rear wing truss FOS by 1.4 through geometry refinement and stress redistribution. This work aided aero development for Rensselaer Motorsport's '25-26 car.

Machining & Manufacturing

This is a machined replica of a lightsaber from Star Wars built in an engineering processes class. The replica in the image was manually machined, but another was made in a CNC.

This project has an emphasis on tolerances, surface finish, and mastery of various manufacturing techniques.

About My Engineering Work

I am experienced in Siemens NX and SolidWorks through academic coursework, Rensselaer Motorsport, and personal design projects.

My focus lies in purposeful design, manufacturability, and validation through FEA.

My current projects include the design and fabrication of a new pit cart for Rensselaer Motorsport and a fully modeled V12 engine recreation.

Toilet Fill Valve

This is a recreation of a toilet fill valve assembly in Siemens NX.

The objective of this project is to demonstrate various modeling techniques, assembly creation, and part relationships.

Rensselaer Motorsport Check-In Box

This box is a custom enclosure made in SolidWorks for a ID check in system at Rensselaer Motorsport.

It houses a breadboard, three LEDs, and ID reader. It is designed for easy storage and removal of components and quick iteration for design changes.

Truss Structural Analysis

This study is a structural optimization project using SolidWorks Simulation.

I increased this rear wing truss FOS by 1.4 through geometry refinement and stress redistribution. This work aided aero development for Rensselaer Motorsport's '25-26 car.

Machining & Manufacturing

This is a machined replica of a lightsaber from Star Wars built in an engineering processes class. The replica in the image was manually machined, but another was made in a CNC.

This project has an emphasis on tolerances, surface finish, and mastery of various manufacturing techniques.

Experience

Rensselaer Motorsport (FSAE)

  • Designing and building a new pit cart for competition
  • Performed FEA on rear wing truss increasing FoS by 1.4
  • Manufactured jigs, suspension tabs, and support components
SolidWorksSolidWorks SimulationCNC MachiningManufacturing

Aug 2025 – Present

Troy, NY

Director of IT — Sen Engineering Solutions

  • Built and deployed a modern Next.js website
  • Resolved hardware, software, and security systems
  • Participated in planning and contract discussions with customers and manufacturers
Next.jsIT SystemsSecurityLeadership

June 2024 – Present

Pittsburgh, PA

Dining Room Server — Juniper Communities

  • Delivered high level, personalized customer service in fast paced environment
  • Coordinated with kitchen and management staff
  • Maintained a clean dining room and followed safety code and dietary restrictions
Customer ServiceTeamworkCommunication

Feb 2024 – Aug 2025

Pittsburgh, PA

Skills

Design & CAD

Siemens NXSolidWorksSolidWorks SimulationGD&T

Manufacturing

Manual MachiningMastercamCNC MachiningWeldingBrazingProduct Development & Launch

Technical Tools

Google WorkspaceMicrosoft SuitePythonTypeScript

Education

Rensselaer Polytechnic Institute

Troy, NY

B.S. Mechanical Engineering

GPA: 3.62Rensselaer MedalistSophmore Standing

Relevant Coursework

Calculus I–IIIDifferential EquationsLinear AlgebraStaticsMaterials SciencePhysics ICADEngineering ProcessesApplied StatisticsChemistry I–II

Gateway High School

Pittsburgh, PA

High School Diploma

GPA: 3.81Rank: 5 / 289Distinguished Honor RollNational Honor SocietyAP Scholar

Beyond Engineering

Eagle Scout

  • Eagle Project: Designed and built a 10×3 ft trail bridge
  • Senior Patrol Leader (Feb 2023 – Jun 2025)
  • Patrol Leader (Feb 2022 – Feb 2023)
  • 12+ years of Scouting
  • 6 High Adventure Trips
  • 34 Merit Badges Earned

Cello Performance

  • 14+ years of performance experience
  • PMEA Region 1 Finalist (2019)
  • Pittsburgh Symphony Orchestra Side-by-Side Alternate Cellist
  • Principal Cellist — Gateway HS Orchestra (Disney Springs Performance)

Hobbies & Interests

  • Engineering research: fighter jets & racecars
  • Top 1% in Clash Royale
  • Photography
  • Website Design

Contact

Let’s build something exceptional.

I am open to engineering opportunities, internships, and design projects.

Pennsylvania, United States

senjm26@gmail.com